Removing exup cables?

The place to come to share your technical expertise, or just find out what the little springy thing is that's just pinged out of sight under the work-bench.
Post Reply
Tipper2
Ear-Plug Cleaner
Ear-Plug Cleaner
Posts: 56
Joined: Sun Jan 15, 2017 8:10 pm

Removing exup cables?

Post by Tipper2 »

I went to change my frayed EXUP valve cables this afternoon but after a quick 10 minutes couldn't get them out past the swinging arm.

Is there a specific spot that's wide enough to get them out? Just trying to save some time and swearing tomorrow.

Thanks!
User avatar
nugget
Moderator
Moderator
Posts: 5975
Joined: Fri May 22, 2009 9:45 pm
Location: North Yorkshire

Post by nugget »

I don't think there's a specific spot. The best way is to pull the cables upwards because the cables at the pulley end are thinner than the adjuster ends. I usually tie a length of string to the bottom nipple. Then when you get the cable through I undo the string and that helps you retrace your steps when you thread the cable's back through. Hope this helps.
Bit of advice. Buy a good bed and a good pair of shoes, because if you aren't in one you'll be in the other.
Tipper2
Ear-Plug Cleaner
Ear-Plug Cleaner
Posts: 56
Joined: Sun Jan 15, 2017 8:10 pm

Post by Tipper2 »

Cheers Nuggitt, that's what I did this afternoon but will have another go with a bit more enthusiasm tomorrow.
User avatar
nugget
Moderator
Moderator
Posts: 5975
Joined: Fri May 22, 2009 9:45 pm
Location: North Yorkshire

Post by nugget »

They are a bit of a pain but persevere and take your time. They will come through eventually. :thumbsup:
Bit of advice. Buy a good bed and a good pair of shoes, because if you aren't in one you'll be in the other.
User avatar
Stig
Site Admin
Site Admin
Posts: 11811
Joined: Wed Sep 28, 2005 7:54 am
Location: Searching for my bike

Post by Stig »

From memory it was easier towards the middle of the pivot
AKA Bald headed b'stard
Jay762
Spanner Monkey
Spanner Monkey
Posts: 147
Joined: Fri Oct 07, 2016 1:13 pm

Post by Jay762 »

I filed a flat on the end collars just to give enough clearance, before that I was undoing the swingarm :wall:
User avatar
Stig
Site Admin
Site Admin
Posts: 11811
Joined: Wed Sep 28, 2005 7:54 am
Location: Searching for my bike

Post by Stig »

I didn't have to slacken the axle or alter the cables. It was a case of right spot and a bit of patience
AKA Bald headed b'stard
Tipper2
Ear-Plug Cleaner
Ear-Plug Cleaner
Posts: 56
Joined: Sun Jan 15, 2017 8:10 pm

Post by Tipper2 »

I tried for half an hour and there's no way on earth they were coming through.

Cut the old ones in half and filed a flat on the new ones- straight in.

Thanks for the help and advice Gents :)
Tipper2
Ear-Plug Cleaner
Ear-Plug Cleaner
Posts: 56
Joined: Sun Jan 15, 2017 8:10 pm

Post by Tipper2 »

Just an update.

The reason I couldn't get my cables past the swinging arm is that they were actually run between the engine and the horizontal frame member (not the swinging arm..).

I only realised this when I stripped the back end and took the swinging arm out, though they must have been run past the swinging arm at one point judging from the cable-diameter grooves worn in it.
:)
User avatar
nugget
Moderator
Moderator
Posts: 5975
Joined: Fri May 22, 2009 9:45 pm
Location: North Yorkshire

Post by nugget »

Glad it all worked out in the end. :thumbsup:
Bit of advice. Buy a good bed and a good pair of shoes, because if you aren't in one you'll be in the other.
Post Reply