fork circlip

The place to come to share your technical expertise, or just find out what the little springy thing is that's just pinged out of sight under the work-bench.
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nugget
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fork circlip

Post by nugget »

I thought I'd let you lot know what kind of a shit day I've had today.

I recently purchased a pair of Ohlins front fork springs. (Coz Stig made me) After just completing doing the shim service last week with the good help of Roadrunner. Today I set my stall out to fit the new springs into the forks. I have a set routine as we all do. I always slightly undo everything before I chock the bike up. I started to drop the left fork through the yoke taking care to pull the circlip spring out of the groove in the fork and pushing the large rubber washer and also the large metal washer up to the top of the forks to remove from the fork. I put the rubber washer and metal washer in a safe place on the carpeted garage floor and then went for the get the circlip and lo and behold it had disappeared out of sight. For the next two hours my wife and myself went through my garage and looked in every nook and cranny on the bike searching for the circlip. It was nowhere to be found :mad: I was absolutely dumfounded so I gave up in the end. I continued with what I was trying to achieve and got the new springs in and started rebuilding everything back to how it was. I had the forks clamped between two bits of wood in the vice and whilst I was screwing in the large nut on the top of the forks I noticed something moving at the top of the fork. Looking closer the circlip had slipped into the groove under the nut. I have to say I did use some very bad language for the next 5 minutes.

I didn't have to write this embarrasing admission but I thought it may help others who may want to do some work on their forks. Have a look at the photo and see where it ended up. God what a day. :blush: :blush: :blush: PS as Stig mentioned. I did a test with the other circlip to see what route it would take if it fell to the floor. I tested it 6 times and the circlip fell on the carpet in front of me. On the 7th attempt of letting go of it it fell behind the air intake tube and disappeared out of sight. After looking everywhere for it, that one had gone too. I took the infill panel off to find nothing. I went to pick up a socket off the floor when I noticed the circlip i had just lost had rolled behind the wooden chocks. Can someone explain to me how these strange things happen?

Image
Last edited by nugget on Tue Dec 13, 2016 8:48 pm, edited 1 time in total.
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Stig
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Post by Stig »

you forgot to mention that you tried the same thing on the other fork leg to see if you could shed light on where the first clip went


but then also lost that one too.... :lol:
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Jay762
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Post by Jay762 »

some things are just sent to try you :nod:
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Post by Pitbull »

I know its a bit late, as you have already done the job,

With any work involving a circlip, always have a towel covering the area, that way it doesn't fly off..........
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Post by nugget »

I've taken that onboard pitbull. The maddening thing was. I spent over two hours looking for the effin clip and the job I was trying to do is only 30 minutes. I have just got my sense of humour back and I'm laughing about it now. :lol:
Bit of advice. Buy a good bed and a good pair of shoes, because if you aren't in one you'll be in the other.
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