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kearnsy
Brolly Dolly
Brolly Dolly
Joined: 11 Feb 2020
Posts: 5
PostPosted: Tue Feb 11, 2020 9:50 pm    Post subject: Hello Reply with quote

Hello !! Newbie here to annoy everyone about my exup valve !!!!
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Stig
Site Admin
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Joined: 28 Sep 2005
Posts: 11498
Location: digging through projects
PostPosted: Tue Feb 11, 2020 11:44 pm    Post subject: Reply with quote

Welcome to the madhouse. What bike you running and what’s the issue with the valve?
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kearnsy
Brolly Dolly
Brolly Dolly
Joined: 11 Feb 2020
Posts: 5
PostPosted: Wed Feb 12, 2020 6:28 am    Post subject: Reply with quote

Hi its a 2002 fazer 1000cc and its giving me the 7k fault code and my exup does not make a sound when i turn on ignition also it looks very corroded bolts are corroded away
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nuggitt
Moderator
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Joined: 22 May 2009
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Location: North Yorkshire
PostPosted: Wed Feb 12, 2020 8:06 am    Post subject: Reply with quote

Hello and welcome to the circus. 🤡

First easy thing to check is your fuses. What exactly is corroded? retard
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Stig
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Joined: 28 Sep 2005
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Location: digging through projects
PostPosted: Wed Feb 12, 2020 8:39 am    Post subject: Reply with quote

Firstly try disconnecting Exup cables and see if servo pulley rotates
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kearnsy
Brolly Dolly
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Joined: 11 Feb 2020
Posts: 5
PostPosted: Wed Feb 12, 2020 11:31 am    Post subject: Reply with quote

Ok will do thanks
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BONLY1
Test Rider
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Joined: 06 Oct 2005
Posts: 299
Location: Ormskirk Lancashire
PostPosted: Wed Feb 12, 2020 2:23 pm    Post subject: Reply with quote

Where are you in the country Kearnsey?
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IF IT AIN'T BROKE - FIX IT 'TILL IT IS.
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kearnsy
Brolly Dolly
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Joined: 11 Feb 2020
Posts: 5
PostPosted: Wed Feb 12, 2020 3:04 pm    Post subject: Reply with quote

Im in lockerbie scotland
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BONLY1
Test Rider
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Joined: 06 Oct 2005
Posts: 299
Location: Ormskirk Lancashire
PostPosted: Wed Feb 12, 2020 3:46 pm    Post subject: Reply with quote

Just a bit too far for me to help you then sorry frown
But there are experts on here to help you with the Valve.
First off, have you managed to remove the outer chrome cover for the exup valve or are those bolts too badly rusted?
If it's off, you should then see three more bolts holding the valve outer plate to the exhaust box section. The cables are easy to get at from there.
Guessing these are the ones that are rusty.
My sons FZS1000 gives the error code too at the moment, even though it's well maintained. It's laid up for winter and it's so cold. But when I run it for a minute, the error code stops. Will service it in Spring to make sure it 'flip flops' in the housing.
Guessing your code just continues though?
Need to get the exhaust nice and hot and somehow get them three bolts out holding the valve plate in place. They're known to snap so try teasing with penetrating fluid and heat over and over. Otherwise you'll be asking STIG for special favours!
nod
Keep us up to date.
And this is worth reading too, GREAT bikes, but I still have my FZR too! big grin
http://www.cartestsoftware.com/fz1/index.html
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Stig
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Joined: 28 Sep 2005
Posts: 11498
Location: digging through projects
PostPosted: Wed Feb 12, 2020 6:13 pm    Post subject: Reply with quote

If you’re on Facebook, check out our FB link page. There’s info there relating to frequently asked question both on FB and the forum.... including info on the Exup valve and testing the servo

https://www.facebook.com/Exup1000-2292910877607191/
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